- NEW modular design wide configurability options including closing force from 1400t to 11000t and 6 sizes of injection
- NEW designed Injection SC4 – increase of the dynamic force = better performance (with easier access for maintenance)
- Designed for Overall Equipment Effectiveness (OEE); Smaller footprint, Less weight, Reduced maintenance, Lower downtime
- High machine rigidity and high platen hardness for optimal die closing
- Sustainable solution, less CO2 emission during construction and during production cycle
- We are experts, pioneers of TF technology with proven TF installations throughout the world since 2008
- Also supplied as part of a fully automated cell solution within in house automation
- Fully digitally enabled for IIoT connectivity to start your digital journey with Monitizer
Toggle Free Smart series (TFs)
from 1400t to 11000t
Why choose our Toggle Free Smart series?
Key Benefits
Powerful closing forces in less space, using less energy
NEW modular design for customised configuration
NEW SC.4 shot end with real time injection control for absolute precision
Consistent casting quality, reduced scrap
Toggle Free Smart series
Available as individual machines or supplied as part of a fully automated, integrated cell, ItalPresseGauss’ digitally enabled TFs machines make consistent casting quality simple.Our TFs machines optimize every aspect of casting, from minimizing maintenance and space requirements to improving shot accuracy and die closure
Applications
Our machines are ideal for a diverse complex casting production and when the die is frequently changed. Some applications include:
Automotive parts: structural parts (battery housing, car roof, shot tower, pillars), Engine blocks, gearboxes, oil sumps, engine support,
Other industries: 5G, radiators for household heating, escalator steps, chassis and components for electronic devices, telecommunication components, household appliances, electric motors
Reliable, consistent, efficient: high-quality aluminium casting tailored to you
Meet our HPDC Giants: Perfect for large structural casting
Customisation as standard to fit your needs
ItalPresseGauss’ new generation of TFs machines are also modular by design making them more flexible, giving you more choice.
You can choose among different optimized configurations with up to 6 different types of injection in the range from 1400t to 11000t, we’ll configure your perfect match TFs machine.
A solid approach to scrap reduction
What happens when you combine a rigidly constructed closing unit, well equalized tie bar loads, closing forces up to 11,000 tonnes, and a hydraulic locking system able to compensate for any geometrical imperfections of the die or thermal expansions? Rock-steady production, minimised die distortion and super low scrap rates.
Rock-steady production, minimized die distortion and low scrap rates.
Powerful shot precision for ultimate repeatability
All our TFs machines feature a SC.4 shot end system with real time injection control. All you need to do is chose which of our 6 options - ranging in speed, force and stroke - best suits your needs.
Whichever you pick, the shot control software used will always react quickly to real-time data on melt flow into the die, adjusting the speed of the piston as required to guarantee uniform casting quality. The system is also designed to minimize maintenance requirements for increased machine uptime.
Built to save more than money
Our TFs machines are lighter. Less metal and less weight, means fewer carbon emissions during their construction. What’s more, because they are lighter to operate the CO2 savings continue.
Their weight, coupled with the fact that all our new generation TFs machines come fitted with ECO FIT as standard, means significantly less energy is consumed during production cycles
Lower total cost of ownership
Lighter weight components = forceful closure that consumes less energy.
Modular configuration = shorter lead times on parts and complete solutions, and the ability to quickly reconfigure in response to changing market demands.
Digitally enabled = process optimisation and less scrap.
Durable parts designed to minimise maintenance = increased uptime.
It all adds up to one thing. Lower total cost of ownership for increased productivity.